Installer cards · Free Word template

Installer pocket reference cards, printable

Eight A5 cards with the numbers an installer looks up on the job: wire resistance, OBD-II and J1939 pins, CAN limits, relay terminals, IP digits and battery voltage. Each card names its source.

Free: enter your name and email and we send you the file. Works in Word, Google Docs and LibreOffice Writer.
  • 9 A5 pages, 8 cards
  • Wiring and CAN numbers
  • Sources on every card
Check before you wire

These are general values from published sources. They are not a standard and they do not replace the vehicle manual, the device manual or the maker's instructions. Verify each value on the vehicle before you rely on it.

What's inside

Eight cards and a cover

Page 1 is the cover and the printing steps. Pages 2 to 9 are the cards, one per page, in the order below.

Cards in the file
No.CardHoldsSource
1Wire size and resistanceAWG diameter, area and resistance per km; metric sizes; voltage-drop formulaNIST Handbook 100
2OBD-II connector pinsPins 2, 4, 5, 6, 7, 10, 14, 15 and 16 of the 16-pin connectorWikipedia
3J1939 9-pin and CAN checksPins C and D, J1939 bit rates, and what 60 Ω and 120 Ω meanCSS Electronics · TI · SAE titles
4CAN length against bit rateMaximum length from 1 Mbit/s to 50 kbit/s and a rule of thumbTI SLLA270
5Relay terminalsTerminals 30, 85, 86, 87 and 87a, with a safety noteWikipedia
6IP code digitsThe digits that matter for dust, jets, immersion and wash-downIEC 60529 · ISO 20653 · Wikipedia
7Battery and ignition voltage12 V rest voltage by charge, and ignition-by-voltage starting pointsBattery University · a tracker maker's support page
8Your device notesA blank table for your own device numbersYou fill it in
How to use it

From the file to the toolbox in four steps

The first page repeats these steps, so the printed set explains itself.

  1. Download and open

    Open it in Word, Google Docs or LibreOffice. Edit any card to match your own practice.

  2. Fill in the last card

    Write your device numbers from its manual: supply range, ignition input, ports, IP rating.

  3. Print at 100%

    Use A5, or A4 and cut it in half. Turn "fit to page" off.

  4. Laminate and carry

    Laminate each card and keep the set in the van. Replace it when a value changes.

Where do the values on the cards come from?

Every card names its source at the bottom: public references such as NIST Handbook 100, the IEC, ISO and SAE catalogue pages (last checked 2026-11-03), Wikipedia, a Texas Instruments application note, Battery University and a tracker maker's support page. Where a source did not give a value, the card leaves it out.

  • Typical values, not guarantees. Your vehicle or device can differ.
  • No rating, current limit or pin map for any Tracom device is printed. Those come from the device manual, and the last card is where you write them.
  • Left out on purpose: fuse color codes and wire current ratings. Read them from the maker's table.

How do you work out voltage drop on a power wire?

A long thin wire loses voltage. Take the resistance per km from card 1, multiply by the current and by twice the one-way length, because the current goes out and comes back.

Voltage drop = current × resistance per km × 2 × one-way length in km

Example: 1.0 mm², 2 A, 5 m each way → 0.172 Ω round trip → 0.34 V lost.

How do you check the CAN termination?

Switch everything off and measure between CAN_H and CAN_L with a multimeter.

  • ≈ 60 Ω: Two 120 Ω terminators, one at each end
  • ≈ 120 Ω: One terminator is missing
  • Anything else: check the wiring, the plugs and the length against card 4. The CAN troubleshooter tool turns your readings into a diagnosis.

Can you detect ignition from the battery voltage?

Sometimes. A running alternator lifts a 12 V system to about 13.2 V or more, so a threshold between the parked and running voltage can stand in for an ignition wire.

It can fail on start-stop, smart-alternator and hybrid vehicles. Test on the vehicle, and use the ignition wire or motion when the voltage is not clear.

Limits of the cards

The cards are a memory aid. They do not replace the vehicle manual, the device manual, the maker's instructions or your company's safety rules. Check each value on the vehicle, and never cut or tap a safety-related circuit.

Related Tracom solution

Install once, manage in one place

Tracom makes the trackers and cameras you fit. The cards help with the wiring. The device manual gives the numbers for the device itself.

  • Tracom ST100. A GPS tracker for IVMS.
  • Tracom M1N. An MDVR. Camera options such as DSM/ADAS are confirmed with the Tracom team.
  • SCMS portal. Manage devices in one place, with updates over the air (OTA).
  • Installer questions. Talk to Tracom about your installers and your vehicles.
Questions

Pocket card questions, answered

Training installers? Talk to Tracom.

Can I change the cards?

Yes. The file is editable. Add your own notes, remove a card you do not need, and keep the source line when you copy a value.

Why does the wire card not show current ratings?

The allowed current depends on the insulation, the bundle and the temperature, and we did not find a source we could cite. Use the wire maker's table, or the power-feed wire and fuse designer tool.

Are the J1939 pins complete?

No. The sources we could read give pins C and D only, so the card lists those. Use the vehicle wiring diagram for the rest.

Can I use the ignition voltages for any tracker?

Only as a starting point. They are another maker's defaults. Your device has its own range, and the vehicle may need a different threshold.

Do the cards give specifications for Tracom devices?

No. They hold public wiring references. Device specifications come from the device manual, and the last card is where you write them.

What is Tracom's role here?

Tracom makes the devices. The cards are a neutral reference. They do not replace the vehicle maker's instructions or your safety rules, and they do not say that any installation meets a standard.

Next step

Put the right numbers in every installer's pocket

Tell us how many installers and vehicles you have. We will help you plan the devices and the installation.

Related tools and templates

More for the installer

Get the report

Enter your details and we will email you the file.

Use your real name so the file arrives addressed to you. Don't worry, we won't flood you with emails or calls.

Scroll to Top