ROI · Free calculators

Load sensor, driver ID and immobilizer payback

Does a load sensor pay for itself? A driver ID reader? An immobilizer with a panic button? One calculator per accessory, all built the same way. Enter your own costs and assumptions. Get the payback, the net over your period and a package view.

Runs in your browserAny currencyYour assumptions, not promises
years

How long you expect to keep the accessories. Between 1 and 10 years.

A load sensor measures the weight on the vehicle. The saving is the overload penalties and the weighbridge time you avoid.

Your fleet
vehicles

The vehicles you would fit with a load sensor.

What you lose today

Example values. Replace them with your own records and quotes.

per year

All fitted vehicles together. From notices and your incident log.

 / event

From your own notices. The tool has no fine table: rules and amounts differ by country and route.

h / year

Queues, reloading and re-routing after an overload finding, all fitted vehicles.

 / hour

Vehicle and driver time. Example only.

Effect you assume

Assumptions, not results. Start low and check them on a pilot.

%

Your assumption, applied to the penalties and the lost hours.

Cost of the accessory

Example values. Replace them with your own records and quotes.

 / vehicle

From your quote, including calibration to the axle or suspension.

 / vehicle / year

Use 0 if none.

How this is calculated
exposure per year = penalties x cost per penalty + hours x cost per hour saving per year = exposure x share avoided running per year = vehicles x service per vehicle up-front = vehicles x (sensor + installation) payback (months) = up-front / ((saving - running) / 12)
Load sensorBased on values entered

Take the accessory case to management

A report with your inputs, the payback of each accessory you filled in and the package view.

Accessory ROI report

Get every accessory case in one report

  • Your inputs for each accessory
  • Payback, net and ROI per accessory
  • The share of the assumed saving you need to break even
  • Package view with the quickest payback first
  • Method and next steps

What do the calculators work out?

One question for each accessory: does it pay for itself? Each tab takes your own costs and your own assumption about how much of a loss the accessory removes. You get the payback in months, the net per year and the net over your period.

The last tab adds up the accessories you tick. It shows the package payback and which accessory pays back first.

The tool has no built-in prices, no fine table and no promised saving. Every amount and every percentage is yours.

The four accessories at a glance
AccessoryWhat it reads or doesThe loss you countWhat you assume
Load sensorMeasures the weight on the vehicleOverload penalties and time lost at weighbridgesThe share you avoid
Driver IDTies each trip to a named driverDistance with no job behind it, and time spent matching trips to driversThe share that stops and the share of time saved
Immobilizer and panic buttonStops the engine starting when it should not, and raises an alarm from the cabTheft and unauthorized-use incidentsThe share stopped or caught early

Where does each saving come from?

A sensor reports. The saving appears only when someone acts on what it reports, so each model counts one loss and one assumption that you control.

  • Load sensor. Overload penalties and the hours lost to stops and reloading. Knowing the load before the road helps you avoid both.
  • Driver ID. Distance with no job behind it, and the staff hours spent working out who drove. Once every trip has a name on it, both fall.
  • Immobilizer and panic button. The cost of theft attempts and unauthorized use, plus an insurance saving if your insurer confirms it in writing.
The panic button is about people

It protects drivers. This tool puts no money value on that and counts only its cost. Decide on it as a safety measure, not on payback.

When a package can mislead

A strong accessory can carry a weak one. Read each tab first, then the package, and untick the weak accessory to see what changes.

How do you get realistic inputs?

Where each input comes from
InputWhere to find itReality check
Penalties and lost hoursPenalty notices, weighbridge records, the dispatch logCount only what reached you as a notice or a logged stop.
Distance with no jobTrip logs, odometer readings, job ticketsEstimate it from a sample of vehicles. Enter 0 if you cannot show any.
Admin hoursThe person who matches fines and events to driversTime a few cases, then multiply by how many you get.
Incidents and their costIncident log, insurer statementCount what your company carried, including the excess and the downtime.
Equipment and installationA written quote from your supplierCheck that it lists the sensor, reader, relay, cables, installation and calibration.
Service and calibrationSupplier terms and your workshopCount recalibration after work on the tank or the suspension.

How do we calculate it?

All four tabs share one payback sum. Figures are yearly, stay flat and are not discounted.

Payback, net and break-even

net per year = saving per year - running cost per year payback (months) = up-front / (net per year / 12) net over period = saving x years - (up-front + running x years) ROI = net over period / (up-front + running x years) break-even share = (up-front / years + running) / saving

The break-even share is the part of your assumed saving that is just enough to pay back inside the period. Below 100% there is a margin.

Load sensor

exposure per year = penalties x cost per penalty + hours x cost per hour saving per year = exposure x share avoided running per year = vehicles x service per vehicle up-front = vehicles x (sensor + installation) payback (months) = up-front / ((saving - running) / 12)

Driver ID

unlinked use per year = vehicles x km per month x 12 x cost per km saving per year = unlinked use x share removed + admin hours x 12 x staff cost x share saved up-front = vehicles x reader + tags x price per tag payback (months) = up-front / (saving / 12)

Immobilizer and panic button

exposure per year = incidents x cost per incident saving per year = exposure x share stopped + confirmed insurance saving up-front = vehicles x (relay + panic button) payback (months) = up-front / (saving / 12)

Package

package up-front = sum of the up-front costs ticked package saving = sum of the yearly savings ticked package running = sum of the yearly running costs ticked payback (months) = up-front / ((saving - running) / 12)

Worked example: 40 vehicles

These figures are examples, not prices and not measured results. They are the values the tool opens with, over three years. The load sensor is for 20 vehicles.

  • Load sensor: 5 penalties at 1,500 and 60 lost hours at 60 are 11,100 a year. Avoiding half gives 5,550. Up front 16,000, service 600 a year. Payback 38.8 months, which is longer than the period. Net over three years: -1,150.
  • Driver ID: 60 km a month with no job at 0.8 a km is 23,040 a year, and 20 admin hours a month at 40 is 9,600. Removing 30% of the first and saving 40% of the second gives 10,752. Up front 10,900 for readers and 60 tags. Payback 12.2 months. Net over three years: 21,356.
  • Immobilizer and panic button: 3 incidents at 12,000 are 36,000 a year. Stopping 30% gives 10,800. Up front 20,000. Payback 22.2 months. Net over three years: 12,400.
  • Package of all four: 66,900 up front, 37,662 saved and 1,400 of service a year. Payback 22.1 months. Net over three years: 41,886, an ROI of 59%. You need 63% of the assumed saving to break even. Driver ID pays back first.
  • Without the load sensor: the package pays back in 19.5 months and the net over three years rises to 43,036.

The load sensor does not pay back on its own at these figures, yet the package looks fine. That is the point of reading each tab first.

How do you read the result?

  • Read the verdict as a signal. «Pays back within the period» means the accessory recovers its cost inside your period. «Positive, but not within the period» means it saves money each year but needs longer. «No payback» means the saving does not cover the running cost.
  • Look at the break-even share. If 30% of your assumed saving is enough, the case is solid. If you need 100% or more, it is not.
  • Compare the payback with how long you keep the vehicles. A payback longer than that is a loss.
  • Read the package last. Untick a weak accessory and see what changes.

Test it on a pilot

  1. Record the starting figures

    Fuel bought against trips, penalties, lost hours, distance with no job and incidents for the last 12 months.

    Before
  2. Fit a few vehicles

    Choose vehicles where the loss is largest. Agree who reads the alerts and what they do about them.

    Month 0
  3. Measure for three months

    Compare with the starting figures and with similar vehicles that do not have the accessory.

    Months 1 to 3
  4. Recalculate with the results

    Replace each assumed share with what you measured, then decide on the rest of the fleet.

    Month 4

What are the common mistakes?

  • Counting a loss you cannot show. A saving needs a loss behind it. Enter 0 where you have no record.
  • Assuming the sensor stops the loss by itself. Someone must read the alert and act on it.
  • Using the same high share for every accessory. Start low and test it.
  • Counting one loss twice. Driver ID and the immobilizer can both claim unauthorized use. Count it under one of them.
  • Forgetting calibration and service. They come back every year.
  • Putting a money value on the panic button. Judge it on safety.

What are the assumptions and limits?

The results are estimates from the values you enter. The opening values are examples, not prices or measured results. Published saving percentages mostly come from vendors in other markets and none was measured on your fleet, which is why the tool has no ready-made percentage.

Amounts stay flat and are not discounted. The tool does not model sensor failure, replacement or resale, and it does not judge the accuracy of any sensor: installation and calibration decide that. Penalty amounts and weight rules differ by country and route, so use your own notices. Which accessories your vehicles and tracker support is a question for your supplier. For cameras, choose the DSM and ADAS alarms first with the ADAS and DSM alarm selector.

Related Tracom solution

Fit the accessory that has a cost to remove

Tracom ST100 is an IVMS GPS tracker. Fuel, weight and driver ID sensors, an immobilizer relay and a panic button are accessories that connect to the tracker. Ask us which accessories and inputs your vehicle type supports, and what a pilot would look like.

  • Secure access and immobilization, so only the right driver starts the vehicle.
  • Emergency panic alerts, so the driver can raise an alarm from the cab.
  • Second-by-second data, to check a sensor reading against the trip.
  • Over-the-air updates and the SCMS portal, to keep devices current and manage the fleet.
Questions

Questions about accessory ROI

Need help with your own fleet figures? Contact Tracom.

Can a load sensor stop overload penalties?

It helps you see the load before the road, so you can correct it. It does not change the rules. Penalty amounts and weight limits differ by country and route, so enter your own from your notices.

Does driver ID save money?

Only where you have distance with no job behind it, or hours spent matching trips to drivers. If you have neither, the case rests on accountability, which this tool does not put a price on.

How do I value a panic button?

You do not, in this tool. It protects drivers, and the tool counts only its cost. Decide on it as a safety measure.

Why can the package pay back when one accessory does not?

The savings of the others carry it. Untick the weak accessory in the package tab and compare the two results.

What can Tracom promise about my result?

Nothing about your savings. The tool shows your own numbers back to you. Fuel losses, penalties and incidents belong to your fleet. Ask Tracom which accessories your vehicle type and tracker support before you order.

Let's look at your fleet

Start with the accessory that has the shortest payback

Tell us your vehicle types and what you want to control. We will help you choose the accessories for a pilot.

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